Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the client needed to increase water temperatures from 90° C to 140° C. However, there have been considerations that the present pump could not be capable of ship this requirement. Nozzle hundreds had been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been เกจวัดแรงดันภาษาอังกฤษ interventions for decades – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh circumstances and with no regular maintenance over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in efficiency, saving the customer the fee and misplaced manufacturing time that might be related to sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to substantiate that the nozzle masses would withstand the desired temperature increase. As a end result, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are really pleased with the finish result of the SAGD pump improve. It has not only achieved the specified production enhance for the shopper, but also provided a extra sustainable and cost-effective answer than whole pump alternative. Using fashionable engineering and evaluation, we’ve been in a place to give the existing pump a brand new lease of life and ensure it will proceed to perform nicely for lots of more years.”
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