KleenOil India, a producer of business oil filtration techniques, has helped to significantly improve the product high quality of chilly rolling sheets for its steel industry shopper, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin flow expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering performance was insufficient and significant issues were occurring with the standard of its finished merchandise.
An ECL is used within the steel trade to help clean and strip the floor of the metal sheet of rolling dust by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning chilly rolled metal than conventional cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of safety within these circumstances, its effectiveness could be considerably decreased, leading to contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline solution was still closely saturated with mud particles and was suffering from an unstable PH stage that mixed were leading to vital rusting in the course of the process leading to scratching of the final product.
Filtramag+ offers fantastic particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination problem. The efficiency of the filtration is dependent upon the magnetic materials kind, size of the magnet, magnetic power and in addition the fluid move dynamics. A low energy magnet or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging ร้านซ่อมเครื่องวัดความดัน lifespan
It is important not only to use the proper product for the method in question, but the higher degree of resolution safety offers extra benefits, together with prolonging the lifespan of the pump in addition to a discount in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this software throughout the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not offering enough protection to the fluid in this application, and it highlights the importance of choosing the proper method of magnetic safety. Due to the fantastic particles circulating throughout the alkaline resolution, vital rusting was being created through the ECL course of that was causing damage to the steel sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our client as its ability to remove even the best particles from fluids would considerably enhance the problems that the business was facing. By installing the Filtramag+, our client was instantly supplied greater ranges of protection towards the injury that had been being attributable to the contaminated resolution. We work regularly with Eclipse Magnetics high-performance products and always see vital, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with supplies which have lower magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross via the filter.
As a result of the installation, the company is now not affected by damaged completed components, has decreased its scrappage and waste, as nicely as prolonging the lifetime of the pump.
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