Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration methods, has helped to significantly improve the product quality of cold rolling sheets for its steel business consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was inadequate and vital issues have been occurring with the standard of its completed merchandise.
An ECL is used inside the metal industry to help clear and strip the surface of the metal sheet of rolling dust by utilizing an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning cold rolled steel than typical cleansing processes, the instability of the chemical substances can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of safety within these circumstances, its effectiveness may be considerably lowered, leading to contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline solution was still closely saturated with mud particles and was suffering from an unstable PH level that combined have been resulting in vital rusting through the process leading to scratching of the ultimate product.
Filtramag+ provides fantastic particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to solve the ferrous contamination drawback. The efficiency of the filtration depends on the magnetic materials type, measurement of the magnet, magnetic energy and also the fluid move dynamics. A low strength magnet or minimal exposure to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not only to use the proper product for the method in question, but the larger level of solution protection supplies extra advantages, together with prolonging the lifespan of the pump as nicely as a discount in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination on this software within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not offering enough safety to the fluid on this utility, and it highlights the significance of choosing the correct technique of magnetic safety. Due to the fine particles circulating within the alkaline resolution, important rusting was being created in the course of the ECL process that was inflicting injury to the metal sheet. เกจวัดแรงดัน300psi , a extremely efficient magnetic filtration system to our consumer as its capability to remove even the best particles from fluids would considerably enhance the problems that the enterprise was going through. By putting in the Filtramag+, our consumer was instantly supplied larger ranges of safety towards the damage that were being caused by the contaminated resolution. We work frequently with Eclipse Magnetics high-performance products and all the time see significant, constructive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with supplies that have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move through the filter.
As a results of the set up, the company is no longer affected by broken finished parts, has reduced its scrappage and waste, as nicely as prolonging the lifetime of the pump.
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