KleenOil India, a producer of commercial oil filtration methods, has helped to considerably improve the product quality of cold rolling sheets for its metal trade client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was insufficient and vital issues were occurring with the quality of its completed products.
An ECL is used within the metal business to help clean and strip the floor of the metal sheet of rolling dust by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleaning chilly rolled metal than conventional cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety within these circumstances, its effectiveness may be significantly reduced, resulting in contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline answer was still closely saturated with dust particles and was suffering from an unstable PH degree that combined had been leading to important rusting through the process leading to scratching of the final product.
Filtramag+ offers fine particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to solve the ferrous contamination drawback. The effectivity of the filtration depends on the magnetic material kind, size of the magnet, magnetic energy and also the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is important not only to use the right product for the process in query, but the greater stage of answer safety provides extra benefits, including prolonging the lifespan of the pump as properly as a discount in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this application inside the alkaline answer from 400mg/m2 to only 30mg/m2 by removing the fantastic dust particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient safety to the fluid in this application, and it highlights the significance of selecting the right methodology of magnetic protection. Due to the fine particles circulating throughout the alkaline answer, significant rusting was being created in the course of the ECL course of that was inflicting injury to the metal sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our consumer as its capacity to take away even the best particles from fluids would considerably enhance the issues that the enterprise was going through. By putting in เกจวัดแรงดันราคา , our client was instantly offered higher levels of safety in opposition to the harm that had been being brought on by the contaminated solution. We work regularly with Eclipse Magnetics high-performance products and all the time see significant, constructive outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with supplies which have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass by way of the filter.
As a results of the installation, the company is now not suffering from broken completed elements, has lowered its scrappage and waste, as nicely as prolonging the life of the pump.
Share