เกจวัดแรงดันแก๊สlpgรถยนต์ , a producer of commercial oil filtration methods, has helped to significantly improve the product quality of cold rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection efficiency was inadequate and important issues had been occurring with the quality of its finished merchandise.
An ECL is used throughout the steel business to help clean and strip the floor of the steel sheet of rolling dust by using an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning cold rolled steel than conventional cleaning processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness may be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline solution was nonetheless closely saturated with mud particles and was affected by an unstable PH stage that mixed were leading to significant rusting in the course of the course of resulting in scratching of the ultimate product.
Filtramag+ provides fine particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination drawback. The effectivity of the filtration depends on the magnetic material sort, measurement of the magnet, magnetic power and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to use the right product for the process in question, however the greater level of solution protection offers extra advantages, together with prolonging the lifespan of the pump in addition to a reduction in associated prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, lowered contamination on this utility inside the alkaline solution from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that have been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic curler was not offering enough protection to the fluid in this application, and it highlights the importance of selecting the correct methodology of magnetic safety. Due to the fine particles circulating inside the alkaline answer, vital rusting was being created in the course of the ECL process that was inflicting damage to the steel sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our consumer as its ability to remove even the finest particles from fluids would significantly improve the issues that the business was dealing with. By putting in the Filtramag+, our consumer was instantly offered larger ranges of protection against the damage that had been being attributable to the contaminated answer. We work often with Eclipse Magnetics high-performance products and always see important, optimistic outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies that have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a results of the installation, the corporate is now not affected by damaged completed elements, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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