Festo’s solution helps achieve a twenty-fold enhance in production

A twenty-fold improve in production was the objective of the Croatian car cosmetics firm Alfa Car. To achieve this, the entire manufacturing cycle, housed in a new manufacturing plant, was automated. Festo supplied a whole answer for greater than 200 course of valves – together with challenge management.
A variety of completely different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of car cosmetic products. pressure gauge requires advanced course of automation solutions. The Croatian automotive cosmetics firm Alfa Car has taken an enormous step into the long run: while constructing a brand new manufacturing plant, the whole production cycle was absolutely automated, from the raw materials to the bottling line for the completed merchandise. One point of focus was the seamless automation of the method valves.
A number of totally different substances are stored, transported, blended and bottled within the manufacturing plant.
Customised full solution

To handle the problem, the corporate worked along with the system integrator Arp Lučko and Festo. diaphragm seal would be Festo’s role to challenge handle the automation of the method valves. To guarantee diaphragm seal into the new system and maximum reliability sooner or later production process, customised full solutions had been provided that cover the whole range, from the method valve models to the valve terminals. When deciding on the required parts, particular attention needed to be paid to the possibly explosive surroundings.
Reliability counts

The communication between a large number of completely different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable solution with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers could be absolutely automated on this method. Using a single source for the ball valve answer took the strain off both Alfa Car and Arp Lučko when it got here to designing and installing the model new system. The in depth coordination of the various course of valve suppliers, which Festo handled as part of its venture management brief, additionally made the challenge easier.
Automated process valves guarantee dependable distribution of the substances within the varied process steps.

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