Festo’s solution helps obtain a twenty-fold enhance in manufacturing

A twenty-fold improve in manufacturing was the goal of the Croatian automobile cosmetics company Alfa Car. To obtain this, the whole production cycle, housed in a brand new production plant, was automated. Festo supplied a complete solution for more than 200 process valves – including venture administration.
A variety of different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of car cosmetic merchandise. This requires complicated course of automation solutions. The Croatian car cosmetics firm Alfa Car has taken a big step into the future: while building a new manufacturing plant, the complete manufacturing cycle was fully automated, from the uncooked supplies to the bottling line for the completed merchandise. One point of focus was the seamless automation of the process valves.
A variety of totally different substances are saved, transported, blended and bottled within the production plant.
Customised full answer

To handle the challenge, the company labored together with the system integrator Arp Lučko and Festo. It can be Festo’s position to venture manage the automation of the method valves. To guarantee quick integration into the new system and most reliability in the future production course of, customised complete solutions were supplied that cover the complete vary, from the method valve units to the valve terminals. When selecting the necessary parts, explicit consideration needed to be paid to the doubtless explosive setting.
Reliability counts

The communication between a lot of different automated ball valves and the new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from different producers may be fully automated in this way. Using a single supply for the ball valve solution took the stress off both Alfa Car and Arp Lučko when it came to designing and putting in the new system. The extensive coordination of the various process valve suppliers, which Festo dealt with as a part of its venture management temporary, additionally made the challenge simpler.
เกจวัดแรงดัน of valves ensure dependable distribution of the substances within the various process steps.

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