Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump assets.
After SAM4 detected a developing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team found that the claw connecting the pump to the discharge piping was hanging on with only one out of eight bolts.
Initially, the water and sewage services company chosen Samotics to provide steady insight into the health, performance and energy efficiency of its sewage pumps as a half of a pilot. But after early successes in the program, Northern Ireland Water now plans to roll out the SAM4 system to extra sites to additional discover all its capabilities across a variety of pump types and processes.
Ensuring the well being of submerged pumps is significant to keep away from expensive, disruptive repairs and prevent damaging air pollution occasions. But the remote places of the property can make it hard to amass high-quality, high-frequency data. SAM4 analyses the present and voltage signals of electric-driven motor methods utilizing a method called electrical signature evaluation (ESA). Sensors are installed within the motor control cupboard, rather than on the pump itself, enabling reliable, remote seize of asset health data. The system permits Northern Ireland Water to detect over 90% of creating failures up to 5 months upfront.
In the months following installation, Samotics detected growing faults in two pumps that might have resulted in the complete failure of those property. Through early intervention, Northern Ireland Water efficiently resolved issues and prevented estimated direct damage to the pumps of over £44,000. Northern Ireland Water additionally minimised the chance of potential air pollution occasions and their significant environmental impression.
“We selected Samotics and its SAM4 expertise as it’s straightforward to put in the hardware in our current MCC panels, and since the SAM4 dashboard provides us with plenty of useful info,” stated Paul Foley, M&E subject supervisor at Northern Ireland Water. “For instance, SAM4 brought to my consideration issues with certainly one of our submersible pumps positioned in a busy workplace carpark. This insight helped me to plan crews, issue notifications and permits, as nicely as organise a 25-ton crane, which allowed us to raise and examine the pump at the most optimal time, minimising downtime and maintaining pump resilience.”
Samotics is also enabling Northern Ireland Water to track pump performance and effectivity in support of its zero carbon technique. Using SAM4’s real-time pump performance curve and energy monitor, Northern Ireland Water can identify focused interventions that improve power efficiency with a demonstrable return on investment. This includes optimising operational processes to replicate efficiency necessities and changing pumps with extra environment friendly or appropriate models to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX business case using precise pump data,” stated Foley. “ จำหน่ายเกจวัดแรงดัน helped us select more appropriate, energy-efficient pumps at our downside website.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the team can now focus on utilising real-time, data-driven insights to anticipate faults, improve efficiency and cut back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its critical infrastructure.”
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