SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the following technology of pumps. The industry leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading trade truthful for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as again demonstrates its market management in the subject of intelligent and progressive options.
The same applies to the opposite trade honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services with ambition and passion. The pump producer combines its digital solutions with the standard pump enterprise to offer its prospects extra time for the essentials, reduce costs and simplify processes.
At the world fair for environmental technologies at the end of May, worldwide commerce guests will experience the premiere of a completely automated answer with integrated Industry four.0 features. The present premium model vary SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are now a factor of the previous when it comes to upkeep. One click on from a remote location and the stator is back in top shape. The range, which was developed on the basis of buyer necessities, makes maintenance work a lot easier and therefore helps to save time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and upkeep instances are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep could be easily carried out by one particular person. Suction or strain strains now not need to be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move price is decreased due to wear and tear. The latest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room through analogue signal traces or digitally through varied fieldbus systems. Quick entry on web site on the pump can be achieved through a management panel or through Bluetooth using an app for Android and Apple tablets which would possibly be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. เกจแรงดันน้ำ permits targeted evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or point out that spare parts are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep directions primarily based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive maintenance forecasting and identification of abnormal situations. By combining totally different sensor knowledge, guidelines may be created to trigger alarms. For example, a reduced move rate at increased pump speed in comparability with the pump’s individual calibration curve would indicate pump put on. This means that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump data also enables SEEPEX to make more accurate life cycle predictions for each pump type based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system resolution that combines the advantages of two pump technologies to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this different to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system resolution comes in the type of a package deal unit, which incorporates the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air parts. This pump can be connected to the Connected Services of SEEPEX as an enlargement.
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