A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a part of the Atlas Copco Specialty Rental division and an established leader in the subject of air, nitrogen, power, move (pumps), steam boiler and lighting solutions, just lately took a daring determination which has modified the best way its buyer – and Rand Air – will method future hires of a similar nature.
Working within the petrochemical sector requires critical attention to detail, with absolute safety always crucial. When Rand-Air was approached by a long-standing customer in this sector for gear to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an progressive and agile manner, arising with a special solution from these previously applied.
“The project undertaken was unusual by nature. Our buyer required the usage of an air compressor which may perform optimally in a high-risk, volatile setting. We therefore determined that this explicit challenge demanded a contemporary resolution – and a departure from the way in which in which it had previously been approached,” explains Rand-Air seasoned petrochemical business gross sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not it’s water or oil – because of its extreme volatility. Contaminants can cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off challenge. Rand-Air therefore took the decision to go along with the Class 0 oil-free compressor as a result of its manufacturing of high-quality, clear, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this project, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew point of minus 40 levels,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this explicit buyer had always used nitrogen to clear their pipelines. By providing the Class 0 oil-free air solution, Rand-Air was capable of prove that this was the higher resolution in this case: able to provide a extra efficient answer in a shorter time, and with significantly much less potential contamination or security danger.
Ultimate effectivity with a number of uses
The first pipeline clearing venture utilizing oil-free air turned out to be so successful that the estimated 5 day compressor rent, was completed in just one. This unbelievable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following pressure gauge digital ราคา of the preliminary pipeline clearing, four extra tasks occurred in the course of the course of the year, and one other is ready for October.
“Efficiency and air purity are the explanation that this particular compressor is the most effective and most viable solution for clearing pipelines,” says Lake. เกจวัดแรงดันน้ําไทวัสดุ employed by the client this year include the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are capable of be effective over large distances. For example, a variety of the pipeline initiatives have required air to be pumped via pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which impacts the circulate. It is important that air is pumped into the tanks at below four Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers often solely rent them for instrumentation, fermentation and aerating containers that are normal uses for these machines.
According to Lake, the reality that these compressors can be utilized in purposes similar to clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to moving an eighty ton transformer, due to its capability to explode industrial pillows which are then positioned underneath the heavy transformer and floated,” she remarks.
All different capabilities apart, essentially the most compelling reason for the rent of the Class 0 oil-free compressor was because of its ability to produce clear, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its high degree of customer success and repeat business to an around-the-clock service and robust team effort: “We have made ourselves indispensable to so many customers, because of our extraordinarily high requirements and substantial business experience. Whenever there’s a need for rental gear, customers insist on utilizing our solutions and services – due to our stringent security audits, impeccable service and superior technical help,” says Lake.
True to its status in plenty of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing efficient options to customer’s operational needs.
“We are a team which works collectively and supports each other regardless of the duty. Our technicians and employees are on name 24/7 to ensure customer service and help. We will always be ready to go above and past for a customer, looking at their problems from contemporary angles, to search out them one of the best resolution potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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