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A twenty-fold enhance in production was the aim of the Croatian car cosmetics company Alfa Car. To obtain this, the complete production cycle, housed in a model new manufacturing plant, was automated. Festo provided a complete answer for more than 200 process valves – including venture administration.
A number of totally different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automobile cosmetic merchandise. This requires complicated course of automation options. The Croatian automobile cosmetics firm Alfa Car has taken a big step into the future: whereas building a model new production plant, the whole production cycle was totally automated, from the uncooked supplies to the bottling line for the finished merchandise. One point of focus was the seamless automation of the process valves.
A number of completely different substances are stored, transported, blended and bottled within the production plant.
Customised complete resolution

To address the challenge, the corporate worked along with the system integrator Arp Lučko and Festo. It would be Festo’s function to venture handle the automation of the method valves. To guarantee fast integration into the model new system and most reliability sooner or later manufacturing course of, customised full solutions were provided that cowl the whole vary, from the process valve models to the valve terminals. When choosing the mandatory components, explicit attention had to be paid to the potentially explosive environment.
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The communication between a lot of different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a dependable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different manufacturers can be totally automated on this method. Using a single source for the ball valve solution took the stress off each Alfa Car and Arp Lučko when it got here to designing and putting in the new system. The intensive coordination of the varied process valve suppliers, which Festo handled as part of its challenge management brief, additionally made the venture simpler.
pressure gauge octa guarantee reliable distribution of the substances in the various process steps.

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